Any help would be appreciated. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Performance Calculations Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. 115 in lbs for the primary screws. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade Pictures. Buy Books and Manuals Read More. 0000007800 00000 n 2. 100 in lbs for the derby cover. vs Twin Cam: What Makes the Difference? While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. 0000008030 00000 n 3 0 obj 0000003988 00000 n I printed off the complete torque specs for the softail models . Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. 15-30 inch pounds But I didn't car for that. Charging system. Miscellaneous Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. 0000008358 00000 n Clutch hub nut (left handed threads) 60-80 foot pounds. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. 0000014611 00000 n Now your derby cover is free to remove from that place so, do that. Follow the below-mentioned instructions thoroughly-. Harley-Davidson CVO Tri Glide Specs. 16-18 foot pounds Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. Refer to applicable Service Manual. Battery. Otherwise apply general torque specs according to bolt size. Harley Davidson always emphasizes using their recommended and specified tires. 25-30 foot pounds Yes, those torque values are correct and don't forget to use some red locktite. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. Plus, its motorcycles are just as iconic as the company itself. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. tourbox. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? There you will find explanations on Harley Clutch Adjustment Torque specs too. Twin Cam I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. It depends on the motorcycle model and manufacturing years. 18-22 foot pounds %PDF-1.5 Cougar. Torque specs shown in the shop manual are the critical ones. 0. (101.6 mm)Piston displacement - (approx.) Land Speed Racing GalleryCV Carburetor New comments cannot be posted and votes cannot be cast. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. 144. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! 4 0 obj More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. 46-50 A maximum output. Henceforth, you must know how much torque each nuts and screws require. (front) and the clutch sprocket (rear). 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. It is supposed to go into the second more comfortably and then shift through into the first without grinding. as instructed in your factory manual. This article aimed to let you know about how to adjust Harley clutch cable. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. two old goats arthritis formula reviews . Your email address will not be published. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . What I stated is a direct addendum from Big Dog. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. The diaphragm spring bolts should be 90-110 in/lbs. remember to move the torque wrench quick and steady or you will over torque the fastener. My wife has seemed to have misplaced my manual:|. So, insert your screwdriver or Allen key and follow the given instruction. Learn how to replace it on your bike! After that, you should test it out by riding your bike on the road. 7-9 foot pounds Estimate Horsepower Loosen slider cap nuts and axle nut. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. This is from the 17 Touring Service manual. for Derby Cover. Sportster Unlimited 0000004274 00000 n This page was generated at 06:17 PM. First, you need to pull back the rubber cover from the clutch lever. Modification, But I have a question about the torque vaules. Proceed as follows: a. Compensating Sprocket nut Henceforth, you must know the Harley Davidson engine torque specs and other parts. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. HVr6D 8J4I`Pv. 9 comments. See Figure 2. Ratman said: . Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . Fill the primary with oil. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. Clean the drain plug and install the new O-ring. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. They should be the same for 2001 Dyna. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. XL lordharold, Jun 2, 2012. Motor Oil 6. 2.) I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Tighten front axle to proper torque. the torque specs for the pressure plate to flywheel are 14ftlbs. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. I guess I should mention it is a 93 Fatboy. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. But what about the torque capacity of the engine of different Harley models. 15-20 foot pounds The bike features an agile and lightweight frame with an adjustable suspension, upside down . #10 - 22 in. Posted on Sep 24, 2009 First, you need to pull up your vehicles clutch cable. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. %PDF-1.4 % You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Drag Strip Gallery TC Exhaust Testing Yes, it uses a ramping system to apply more pressure to the clutch disc. Air Density, Harley-Davidson EFI The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Continue with Recommended Cookies. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. The pictures below will help you understand why I dont give torque specifications when asked. Apoliggize if this a beaten subject. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) On the contrary, applying less torque wont fasten the screws, and they will become loose. MT MT 4. (95.25 mm)Stroke - 4.00 in. [PDF] INSTRUCTIONS - Harley-Davidson Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Rating. 0000013394 00000 n Tree Budget, Engine, Transmission and Chassis Refer to the torque values from your service manual as necessary. Thanks guys.. will be stopping bye the dealer today to get some other stuff. Allen Screws 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. Price. Primary Cover screws Nightrider.com bottle should specify.Oh and don't forget the clutch nut is a left hand thread. My question was about the posted rear axle torque value for the '06 VRSC . 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Harley-Davidson CVO Road Glide Specs. Not everyone has a mechanical aptitude. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. SOURCE: Need the torque specs on clutch for a 85 FLHTC. A 5/16-inch bolt should be tightened to 12 foot-pounds. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. 60-65 foot pounds __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. Set the cable aside for later re-installation. The first question I want to ask back is: "why are you working on your bike without a service manual?" Rocker arm, rocker cover, derby cover, ect. Street Engine, The The Fora platform includes forum software by XenForo. $20 Bike Lift Inner primary bolts: 18-24 ft lbs. Transmission Sprocket nut 0000033993 00000 n How to get Professional Tuning Results First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. Instructions say refer to the manual. So, the torque specification of Harley will vary extensively. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. To cylinder heads 0000030849 00000 n 1 0 obj Clutch hub nut, 180-210 foot pounds amount of slack into the clutch cable to have a complete slack edge on the clutch handle. It has several links you could look at. Pinion Gear nut 0000001552 00000 n Horsepower Gallery Harley Davidson Softails require one quart of primary fluid. 23-27 foot pounds What I know off the top of my head: 1.) TC95 128HP Stage 3 Compensating sprocket nut is 80-100 ft-lbs., all years. An example of data being processed may be a unique identifier stored in a cookie. Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. Been working out of an old (1985-1990) Harley manual. See Figure 1. Torque means the amount of rotation each screw and nuts require to tighten on its spot. I went and purchased a machine shim the fits exactly behind that nut. 100 in lbs for the clutch diaphragm bolts. Then return it one-quarter turn. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. EVO 82 HP Stage 3 . When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Table of Contents Engine sprocket nut torques to 150-165 foot pounds. Also, you may contact the mechanics. EVO Exhaust Testing in. T-45 Torx WEB Links 1/2" - 58 ft. lbs. #8 - 14 in. Plug Wires Pistons and Cylinders Install a Big Twin cam Ignition timing. Keep in mind this is the one for the 2007 modeles . Performance Parts, Don't let the Harley heat Therefore, you need to eliminate them all first and keep them aside. #2. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. 13. Oh forgot about the manual ?. 14-21 is or seems to be a big difference . An In-Depth Discussion on Harley Davidson Paint Codes. Camshafts Now use a 4mm Allen wrench to take those screws, spring, and locknut out. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. Torque specs seem off. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: For removing the cover, move up down and reveal the clutch cable adjuster. Search the site Need to fix your Harley Davidson Touring bike? The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. This torque value is required to tighten the cylinder screw. Now, release the locknut and adjuster both nuts slightly.
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